Performing maintenance on production equipment needs to be a matter of importance for any company. It is responsible for several internal benefits: cost reduction, resource optimization, increased equipment life, strengthening safety in the industrial park, among many others. We understand that to achieve these advantages, it is essential to plan the maintenance process accordingly. It is important to think about all types of maintenance (preventive, predictive and corrective), besides being attentive to other technical processes. Therefore, we have prepared a complete article on the importance of maintenance in production equipment, including the differences between the types of maintenance. Continue reading and learn a little more about the topic!
Do you know what the types of maintenance are?
Corrective, preventive and predictive, these are the three basic types of maintenance. Each with its differential and none being better or worse than the other, only more suitable for each type of situation. Each has a specific impact on costs, business routine and equipment performance.
Here we will address this type of maintenance where potential problems are anticipated from the verification of component wear. This maintenance predicts the life of the machinery and equipment components and the conditions necessary for this time to be used. It is a systematic control and monitoring action, with the aim of reducing or preventing equipment performance failures.
This type of maintenance on production equipment serves to restore or fix any machine. That is, it is usually performed when some failure is detected. It consists of replacing parts or components that have worn out or failed and that have brought the machine or equipment to a stop, by failure or breakdown in one or more components. We can highlight two types of corrective maintenance, planned and unplanned. The first being programmed after the detection of some problem, while the second is performed after some breakdown (which usually entails a higher expense).
Preventive maintenance is widely used and aims to prevent the appearance of failures or breaks in a given equipment or component. It is basically a routine to prevent possible failures that may happen in the machinery. For this, some points are selected and observed routinely, thus listing actions that must be performed and the frequency that should occur, for example.
The maintenance of production equipment?
Good maintenance of production equipment is a task that requires a lot of attention and care. Every process needs clear objectives to be understood, it is necessary to create a routine that collaborates with this task and is efficient for the company. We list below some points that facilitate this process.
Installations and adjustments should be carried out with care
The installation of new production equipment or the adjustment in equipment in use should be carried out very carefully, this is a very delicate step. After all, any problem in an electrical frame, for example, can cause irreversible failures or damage to the equipment. The recommended and ideal, is to always work with an engineer who builds the electrical design of the site. Thus ensuring better quality in the facilities and adjustments, avoiding future problems.
Training and empowering is never too much
What's the point of having multiple state-of-the-art devices, state-of-the-art solutions, and not having trained professionals to operate them? So, always be empowering and training your team, give the team the opportunity to stay up-to-date and attuned to the latest technology. By adopting this practice, you will reduce possible maintenance on production equipment, in addition to having a team prepared to act. A skilled team minimizes handling errors and ensures a longer service life for equipment.
Best practices, define a guide
In addition to having a highly capable and trained team, it is essential to define a model of good practices to be followed by all employees on a daily life. Thus, with a defined standard, the possible misuse of equipment and damage is avoided, in addition to increasing the performance and usability of the machinery.
Be aware of the changes
Keep an eye out and watch if the machines start to emit strange sounds, decrease their efficiency, or fail, even if they are small. All of these changes in behavior can indicate problems that must be quickly identified. If you notice anything different, check everything you need. If necessary, do not hesitate and contact any professional who does maintenance on production equipment.
What are the benefits of performing the maintenance of production equipment
The good maintenance of production equipment brings many advantages to any company. Among them, we can highlight the quality in production, safety to employees, reduction of operating costs and increased the life of the machinery. See a little more about each of these aspects below.
Increased guarantee on production quality
Lack of maintenance on production equipment can cause the machines to stop working properly. This problem generates failures and interruptions in the day-to-day life of the company. Therefore, it is important to have a good maintenance routine. After all, it leaves the devices in perfect condition to produce products with a high level of reliability regularly.
More team safety
As stated, the maintenance of production equipment maintains the proper functioning of the machines. And this directly impacts the work of all employees, because well-maintained devices are less unpredictable. Therefore, the chance of putting the lives or health of employees at risk is reduced, for example.
Reduces operating costs
Failing to maintain production equipment at first to save is a serious mistake. And this mistake can cost a lot of money in the future! After all, in many cases an unscheduled repair requires the purchase of expensive parts or even a new machine. Therefore, investing in preventive maintenance to reduce future expenses is a great idea.
Increases equipment life
It is noteworthy that many industrial appliances perform better if they undergo constant checks. This attitude, in addition to increasing overall performance, also increases the life span of all machinery.
How technology assists in maintaining
Digital transformation brought the concept of Industry 4.0. Thus, through the use of new technologies, smart and connected factories were created, optimizing production and with intelligent support for the concepts of preventive maintenance in manufacturing. Thus, 4.0 technology allows industries to integrate information and manage it properly, reducing the possibility of errors, which are so common when this type of control is performed manually. In addition, the technology also provides benefits such as optimization of the flow of information, allowing more agility and reliability. With all these benefits, you can't leave technological advances out of your company, including helping technology in internal maintenance processes. With SAN Mobile, you can optimize the maintenance process and make your business more efficient through technology. We specialize in smart technologies that help in a fully digital operation and we act so that you can reap all the benefits mentioned in this article for your business. Contact us, make a conversation with our experts and learn how we can help you!